Engineering & Technical Services

Facilities, automation, and maintenance engineering keep a GMP site qualified and running. Zymergi's engineering capabilities span clean utility systems and HVAC through PLC/SCADA/DCS integration to the calibration and preventive maintenance programs that underpin every successful inspection.

Clean utility operation and maintenance — WFI, purified water, HVAC, compressed gases

Cleanroom classification and environmental monitoring systems

Facility modifications, CAPEX projects, and preventive maintenance programs

cGMP and EHS facility compliance

Equipment and utility qualification/validation

HVAC and clean utility system design and operation

Building codes and GMP facility requirements

CMMS platforms (Maximo, SAP PM, Blue Mountain)

CAPEX project execution and budgeting

Mechanical and electrical troubleshooting

PLC, SCADA, DCS, and MES system design, configuration, and maintenance

Process control and automation strategy implementation

Data integrity and 21 CFR Part 11 compliance for automated systems

Automation-related deviation troubleshooting

Computerized system validation (CSV) and system lifecycle support

PLC/SCADA/DCS platforms — DeltaV, Siemens, Allen-Bradley

GAMP 5 and CSV principles

Instrumentation and control loop tuning

Programming — ladder logic, structured text, function blocks

Problem-solving in regulated manufacturing environments

Preventive maintenance and calibration program execution for GMP equipment

Corrective repairs with full SOP-compliant documentation

Calibration records management with NIST traceability

Metrology and precision instrumentation

GMP equipment maintenance practices

CMMS work order management

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