Zymergi Solutions
Zymergi embeds senior-level experts directly into your team on a fractional basis. We cover the full manufacturing data stack — from real-time automation and data engineering to data science and manufacturing sciences.
Why Fractional?
Hiring models matter. The wrong one wastes budget or leaves gaps in institutional knowledge. Here's how fractional compares:
Part-Time
Fixed hours per week with limited ownership.
Contract
Defined scope, fixed end date. Expertise walks out the door when the contract ends.
Fractional
Embedded in your team. Scales to your need. We train your people as we go.
A part-time hire gives you limited hours with limited ownership. A contractor delivers a scoped project and leaves. A fractional expert becomes part of your organization — understanding how your data is produced, how it flows, and most importantly, how it is used. We don't just extract the data. We figure out what your team actually needs from it and train your people to own it going forward.
What We Do
Our fractional experts cover the full spectrum — from the plant floor to the data lake.
OSIsoft PI Consulting
We help biotechnology companies manage — and more importantly, use — their time-series PI data for immediate-term troubleshooting and long-term process improvement.
We specialize in regulated markets where changes to automated systems require a chain of approvals from QA through Production to Engineering.
Manufacturing Sciences
Manufacturing science teams drive technology transfer, campaign monitoring, and large-scale process optimization — but they need the right analytical framework to succeed.
Zymergi helps teams adopt control charts, univariate, bivariate, and multivariate analysis to increase process understanding and tighten control.
Data Engineering & Pipeline Modernization
Legacy historians, siloed databases, and manual Excel workflows slow down every team that touches process data.
Zymergi designs and builds modern data pipelines — from historian extraction through cloud data lakes to analytics-ready warehouses — so your scientists get clean, unified data on demand.
AI & Data Science
We build bespoke machine-learning models and AI applications tailored to biopharma manufacturing — predictive batch analytics, anomaly detection, and process optimization.
Every model is designed for GMP traceability and integrates with your existing data infrastructure, not a black box bolted on afterward.
Automation Systems Integration
Modern bioprocessing demands reliable, well-integrated automation systems that communicate seamlessly across platforms and protocols.
Zymergi provides end-to-end automation integration services, connecting DCS, SCADA, PLC, and historian systems to create unified, efficient manufacturing environments.
Cell Culture Contamination Reduction
Bioreactor sterility is the leading cause of unexpected failure to meet adherence-to-plan goals.
Zymergi brings decades of proven veteran experience to bolster bioreactor sterility for plants big and small.
Database Design & Build
Effective data management starts with a well-architected database tailored to the unique demands of bioprocess manufacturing.
Zymergi designs and builds robust relational databases optimized for process data, batch records, and analytical results — ensuring data integrity, scalability, and regulatory compliance.
SOP & Standards Development
Clear, well-structured standard operating procedures and technical standards are essential for consistent, audit-ready operations.
Zymergi develops SOPs and standards for automation systems, data management, and manufacturing processes that align with GMP requirements and industry best practices.